Transforming Vision into Castings
ETC Foundry Capabilities
ETC Foundry is committed to setting new industry benchmarks in capability, technology, and quality assurance. Emirates Technology Castings (ETC) stands as a global leader in the steel foundry sector, operating a state-of-the-art facility spanning 74,000 square meters. With a robust annual production capacity of 15,000 tons, ETC also provides 7,500 square meters of secure, dedicated pattern storage for customers.
We leverage advanced manufacturing technologies, including robotic manipulators and LINAC X-ray systems to optimize production and deliver precise, reliable non-destructive testing. Every casting is rigorously inspected to meet the highest quality standards.
ETC uses SAP to ensure seamless operations and consistent quality across all processes, offering a wide range of steel grades to meet global client needs.
Material And Capacity
We are renowned in the industry for manufacturing single pieces weighing between 20 kg and 15 MT. Our commitment to achieving optimal client satisfaction drives us to produce products that cater to diverse customer needs worldwide.
With over 32 years of experience, we take pride in delivering more than 15,000 tons of engineered-to-order castings annually. ETC specializes in casting a wide range of steel grades, including Carbon Steel, Low Alloy Steel, Stainless Steel, Duplex, Super Duplex, Inconel, and Monel.
Strategically located in a global logistics hub, we ensure short lead times while adhering to international standards and maintaining uncompromising quality.
Plant 1
20 kg to 800 kg net weight castings
Up to 1.8m x 1.4m x 1.2m
Auto-molding at 6-8 moulds/hour
Diverse material grades available
Alkaline phenolic chemical bonding
Chromite sand for enhanced performance
High precision machining capabilities
High volume output with quick deliveries
Industry approvals and accreditations
Third-party inspection coordination
Capable of handling exotic materials
Plant 2
800 kg to 15 ton net weight castings
Up to 3.3m x 2.7m x 2.4m
Auto-molding at 2 molds/hour
Diverse material grades available
Alkaline phenolic chemical bonding
Chromite sand for superior quality
High precision machining capabilities
Industry approvals and accreditations
Third-party inspection coordination
Capable of handling exotic materials
Engineering
We use 3D modeling to manufacture patterns with Creo software, ensuring dimensional accuracy. To produce defect-free castings, MAGMA analysis software is employed to pre-check hotspot areas, porosity, liquid fraction, and solidification time before manufacturing, ensuring the highest quality of castings.
Moulding Line - 1
• 20 KG to 800 KG net weight castings
• Mold size up to 1.8 m X 1.4 m X 1.2 m
• Diverse material grade capabilities
• Auto-molding: 6-8 molds/hour
• Alkaline phenolic chemical bonding process
for molding
Moulding Line - 2
• 800 KG to 15 ton net weight castings
• Mold size up to 3.3 m X 2.7 m X 2.4 m
• Diverse material grade capabilities
• Auto-molding: 2 molds/hour
• Alkaline phenolic chemical bonding
process for molding
Melting & Furnace Capacity
5 Inductotherm coreless induction furnaces powered by dual track 2250 & 350KW source
Furnace charging manipulator- takes operators away from the high radiant heat source.
AOD/ VD treated Billets for special grades.
Online Gas analysis during Melting.
10,000 Kg Furnace 5,000 Kg Furnace
2,000 Kg Furnace 750 Kg Furnace
500 Kg Furnace
Lab Testing
ETC features advanced metallurgical testing, including high-temperature tensile testing (up to 1,100°C), microstructure and gas content analysis, and mechanical property evaluation. Our lab specializes in testing for hydrogen-induced cracking, sulfide stress corrosion cracking, and sour gas applications. Equipped with gas analyzers for hydrogen, oxygen, and nitrogen, we ensure comprehensive testing to meet diverse industry standards.
Machining
ETC provides end-to-end machining capabilities, featuring two TREVISAN and one YUSHINE machining centers optimized for single-setting operations, along with twin-pallet HMCs, vertical and horizontal turning centers, and a CMM for high-precision measurement. Additionally, we collaborate with a trusted network of qualified local machining subcontractors.
MATERIAL GRADES
With over 32 years of industry experience, Emirates Technology Castings has established itself as a trusted leader in engineered-to-order castings. We produce single pieces ranging from 20 kg to 15 MT and deliver more than 15,000 tons of castings annually.
Our expertise serves vital sectors including Oil & Gas, Energy, Engineering, Nuclear, and Mining. We offer a comprehensive range of materials—spanning carbon steels to high nickel alloys—in both rough and precision-machined forms to meet diverse application needs.